Top >【Industrial】Products for plastic/rubber molding
【Industrial】Products for plastic/rubber molding
Products for plastic/rubber molding
Improving Precision of Molded Products.Mold Release/Rust Prevention/Cleaning/Lubrication
Mold Release Agents
- Mold Release Agents That Improve Precision of Molded Products.
- ※1Mold Release ： ◎＝Best ○＝Can be used △＝Not very suitable
- ※2Durability of Mold Release performance ： ◎＝Best ○＝Normal △＝Not particularly good
- ※3Release of Molded Products Subject to Secondary Processing ： ◎＝Allowed ○＝Allowed if only small amount of agent applied △＝Not Allowed
| Classification | Product Name, Code | NET,Packing Unit | Advantages | Mold Release of Thermosetting Resins※1 | Mold Release of Thermoplastic Resins※1 | Mold Release of Rubbers※1 | Durability of Mold Release performance※2 | Release of Molded Products Subject to Secondary Processing※3 |
|---|---|---|---|---|---|---|---|---|
| Vegetable Oil Type | Sumimold PV2 Code:515536 |
420mlx20 | A low-concentration spray product based on vegetable oil. | △ | ○ | △ | △ | ◎ |
| Silicone Type | Sumimold S Code:562036 |
420mlx20 | Based on high-viscosity silicone oil. | △ | 〇 | △ | 〇 | △ |
| Sumimold S2 Code:562836 |
Based on low-viscosity silicone oil. | △ | 〇 | △ | 〇 | △ | ||
| Sumimold SR Code:561436 |
420mlx20 | Based on silicone film. |
△ | 〇 | ◎ | ◎ | △ | |
| Sumimold PS Code:569536 |
420mlx20 | Based on silicone film. |
〇 | 〇 | 〇 | ◎ | 〇 | Sumimold UR Code:569976 |
16L | Based on silicone film. |
〇 | 〇 | 〇 | ◎ | 〇 |
| Fluoride Type | Sumimold FH Code:561636 |
420mlx20 | Based on fluoride-silicon composite film. Excellent in release performance. |
◎ | ◎ | ◎ | ◎ | △ |
| Sumimold F1 Code:570636 |
Based on thin fluoride film. | ○ | ◎ | ◎ | ○ | ○ | ||
| Sumimold FA Code:506536 |
Based on thin fluoride film. Suitable for release of molded products subject to secondary processing. |
○ | ◎ | ◎ | ○ | ◎ |
Antirust Agents
- Protecting Molding Dies from Rust.
- ※4Removability of antirust agent (guidelines): ◎ = Extremely easy to remove (can be removed from molds through trial shots) ○ = Easy to remove (can be removed from molds through trial shots), △ = Normal (can be removed using solvents)
| Classification | Product Name, Code | NET,Packing Unit | Appearance | Advantages | Salt Spray Test JIS Z 2371 |
Removability of antirust agent (rough guide)※4 | Approximate Operating Temperature Range |
|---|---|---|---|---|---|---|---|
| Volatile Corrosion Inhibitor ●Volatile corrosion inhibitor sprays, ideal for short term antirust treatment of molds, etc. ●Keep molded products clean in the case of the antirust treatment of molding dies in injection molding machines as no oil exudes from the pin or slide section. |
Sumimold VP Colored Code : 570536 |
420ml×20 | Green | Volatile corrosion inhibitor sprays that are free of wax or silicone. | 4h | ◎ | Room Temperature to +130℃ |
| Sumimold VP Colorless Code : 570336 |
Clear | Wax-Based Ultra-Thin Film ●Antirust spray, ideal for medium to long term antirust treatment of molds, etc. ●Ultra-thin wax film antirust sprays with great penetration and water displacement properties that are capable of producing a uniform antirust film over all kinds of surfaces, including those with complex contour shapes. ●Easy antirust agent removal attributable to reliance on a 5-μm thin film for antirust effects. ●Ideal for rust prevention of molding dies in injection molding machines and precision parts awaiting processing/assembly. |
TFP Spray Colored Code : 571233 |
330ml×48（12×4） | Green | Ideal for long term antirust treatment of molds. Undiluted liquid types (18 L) also available. |
96h | ○ | −20～+45℃ |
| TFP Spray Colorless Code : 571333 |
Clear | ||||||
| TFP100 SprayColored Allows up-side-down spraying Code : 571533 |
330ml×24（6×4） | Green | A heat-resistant low-odor version of the TFP Spray. | 96h | ○ | −20～+100℃ | |
| TFP100 Spray Colorless Allows up-side-down spraying Code : 571633 |
Clear | ||||||
| Sumimold Guard Colored Allows up-side-down spraying Code : 562536 |
420ml×20 | Green | A low-penetration version of the TFP 100 Spray. | 96h | ○ | −20～+100℃ | |
| Sumimold Guar Colorless Allows up-side-down spraying Code : 562436 |
Clear |
Degreasing Cleaner
- A degreasing cleaner spray that has almost no effect on resin（molds）.
- Use to clean oil/wax-based dirt stuck to molding dies such as grease, anti-rust agents, and mold-releasing agents.
- ※5 Severity of adverse effects on resin (approximate);○ = Almost no adverse effects, △ = Some adverse effects
| Product Images | Product Name | NET, Packing Unit, Code | Severity of adverse effects on resin (approximate)※5 | Advantages | ||||
|---|---|---|---|---|---|---|---|---|
| ABS | PC | PS | AS | ABS/PC | ||||
 |
Sumimold Cleaner |
420ml×20 （Code : 562636） |
○ | △ | ○ | △ | ○ | A degreasing cleaner spray that has almost no effect on resin（molds）. |
 |
FD Cleaner Allows up-side-down spraying |
480ml×30 （Code : 515448） |
○ | △ | ○ | △ | ○ | A fast-dry version of Sumimold Cleaner. |
 |
Mold Clean 550 |
550ml×20 （Code : 515355） |
○ | ○ | ○ | △ | ○ | A fast-dry version of Sumimold Cleaner. It has the least adverse effects on resin (molded items), and when used in small amounts can also be used to clean molded items. |
| Commercial Degreasing Spray（Parts Cleaner） | ○ | △ | △ | △ | ○ | - | ||
Cleaner to remove gas stains
- Suitable for removing chemically altered gas stains, stubborn dirt, and the like from molding dies.
- ※6 Suitability for removing Stubborn Deposits(approximate);◎ = Ideal, ○ = Can be used
| Product Images | Product Name | NET, Packing Unit, Code | Suitability for removing Stubborn Deposits(approximate)※6 | Advantages | ||||
|---|---|---|---|---|---|---|---|---|
| ABS | PS | PP | POM | PA | ||||
 |
Sumimold DR Allows up-side-down spraying |
420ml×12 （Code : 562736） |
◎ | ◎ | ○ | ○ | ◎ | A cleaner spray to remove stubborn gas/tar that adheres to dies. |
 |
Sumimold DR-Z |
420ml×24(6×4) （Code : 565036） |
◎ | ◎ | ○ | ◎ | ○ | Products from the above “Sumimold DR” range which comply with PRTR law. |
Mold lubricants
- Use to lubricate mold ejector pins, slide cores in molding machines.
- ※7 Durability of Lubrication performance:◎ = High ○ = Standard
| Classification | Product Images | Product Name | NET, Packing Unit, Code | Appearance | Lubrication Film | Durability of Lubrication performance※7 | Advantages | Approximate Operating Temperature Range |
|---|---|---|---|---|---|---|---|---|
| Heat resistant grease ideal for guide pin lubrication. Ideal for the lubrication of resin molding die guide pins, where grease dropping onto and adhering to the molded items can be a problem, as it does not soften much under heat. |
 |
MPG-40 | 1kg×2（Code : 200270） | Greeny brown | Semi-solid （Grease） |
◎ | Grease that uses a thickener with excellent heat resistance. The grease has a synthetic oil base that has few adverse effects on resin, and has superior oxidation stability and viscositytemperature stability. It is safer and lasts longer than standard mineral oil grease. |
−40～+200℃ |
| This grease fully protects slide cores and ejector pins.
●It has superb lubricity, and provides long term scratch and seizure prevention. ●It is ideal for periodic maintenance of molding machines. |
 |
MFG-15 | 100g×6 （Code : 243260） 500g （Code : 243267） |
White | Semi-solid
（Grease） |
◎ | Long life fluorinated grease with superior heat resistance and stability to plastics and rubbers. The addition of a special additive provides the grease with unequaled load bearing properties, and provides excellent protection from scratches and seizure. |
−20～+250℃ |
 |
MFG-35 | 100g×6 （Code : 243360） 500g （Code : 243367） |
This is the high viscosity base oil type.
For use when abrasion or seizure occurs with MFG-15 grease, or if you wish to extend the maintenance cycle even further. |
|||||
 |
MFG-05 | 100g×6 （Code : 243160） 500g （Code : 243167） |
This is the low viscosity base oil type.
For use when sliding torque is high while using MFG-15. |
|||||
 |
Sumitec F93CN | 500g（ Code : 298071） | A high performance version of MFG-Series. | −50～+250℃ | Spray type lubricant for easy application on ejector pins.
●Ideal for application on large quantities of pins or other parts, and for maintenance during production. |
 |
Sumicron Spray Allows up-side-down spraying |
420ml×20 （Code : 522336） |
White | Semi-Dry Film | ○ | The use of PTFE and organomolybdenum compound additives ensure superior lubricity. Produces a semi-dry lubricating film. | −20～+150℃ |
 |
Pinlub Allows up-side-down spraying |
330ml×48（6×8） （Code : 571433） |
Yellow White | Oil | ○ | Contains PTFE. Produces an adherent lubricating film. | −20～+200℃ | |
 |
Sumitec F5 Spray SR |
330ml×24（6×4） （Code : 572630） |
White | Semi-Dry Film | ◎ | Produces a semi-dry lubricating film of long life fluorinated grease with excellent heat resistance. | −20～+250℃ | |
 |
Sumitec F5 Spray QD |
330ml×24（6×4） （Code : 572330） |
White | Semi-Dry Film | ◎ | A fast-dry version of Sumitec F5 Spray SR. | −20～+250℃ |
Other Products
| Classification | Product Images | Product Name | NET, Packing Unit,Code | Appearance | Advantages | Approximate Operating Temperature Range |
|---|---|---|---|---|---|---|
| Greases For Centralized Lubricating Systems |
 |
Sumiplex MP700 | 700cc×6 （Code : 284407） |
Yellow | Grease for auto lubrication of sliding parts of electric injection molding machines.
It is superior in load carrying capacity and heat resistance, and can lubricate ball screws installed in clamping, injection and ejector mechanisms. |
−20～+200℃ |
| Anti-Seizure Pastes |  |
Moly Paste 500 | 50g×12×4 （Code : 010058） 500g×6 （ Code : 010067） |
Black | A paste formulated with synthetic oil and a high concentration of molybdenum disulfide （MoS2）. Suitable for preventing seizure of screws and sliding parts of injection molding machines exposed to higher temperatures. |
≦+350℃ |
| Moly Paste AS | 500g×6 （ Code : 030067） |
Copper Brown | A heat resistant paste that contains high concentrations of molybdenum disulfide（MoS2）, graphite, and copper.
Use on screw parts or sliding parts that are not compatible with the above anti-seizure paste. |
≦+1100℃ | ||
| Surface Treatment Agents for plastic |  |
Sumicover Black | 420ml×24 （6×4） （Code : 504136） |
Black | Use this black surface treatment agent for plastic to repair lacquered surfaces, weld lines in crimped surfaces and gloss. It forms a coating when it dries at room temperature. Suitable for use with: PP, nylon, ABC, PC, etc. |
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| Antistatic Agents (Static Charge Removal Agents) |
 |
Anti-Static Charge Spray | 420ml×20 （Code : 531336） |
Clear | A spray product ideal for preventing plastic products,precision equipment, and the like from being statically charged or picking up dust and trash.
A non-sticky quick-drying antistatic agent. After spraying, work can start immediately. |
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