Industrial Product

Dry Film Lubricant

Dry film lubricant formulated with solid lubricants in binders.
Like the paint, produces a lubricating film by drying at room temperature or heater drying.
Can be applied to equipment parts such as metals, plastics, and rubber where general lubricants such as oil or grease are difficult to apply. Synergistic effects can be expected if used with a general lubricant.
Has a broad range of applications including office equipment, household appliances, automotive, transportation and industrial machines, and can be used for various purposes: running-in and assembly, abrasion proofing, friction control, as a permanent lubricant, etc.

Imaginary cross section of dry film lubricant

Application Method

(1)Cleaning
Clean dirt off the component surface before applying.
Insufficient cleaning will prevent enough adhesion strength being obtained.
(1)Cleaning
(2)Treatment
Treatment of parts improves the adhesion strength of the coated film.
Perform treatment as necessary. Chemical treatment or physical process can be used.
(2)Treatmentg
(3)Cleaning
Clean and dry coated materials after treatment.
(4)Coating
Produces coated dry film.Select paint according to type of coated material and film function required.
Select an application method by profile and quantity of coated material for processing.
■Spraying
Process most frequently employed because it produces uniformly coated film.
■Dipping
Employ for processing simple profile materials in high volumes.
■Brush coating
Employ for processing large parts in small volumes.
■Tumbling
Employ for coating small parts in high volumes.
(4)Coating
(5)Coated film hardening
Hardening method differs by type of dry coated film.
Classified into cold setting and heat hardening types.
(5)Coated film hardening

For running-in and assembly

Formulated with a high concentration of solid lubricants. Film is comparatively soft, and effective for running-in and assembly in a short time. Suitable for matting under extreme pressure.

Product Name Appearance Solid
Lubricant
etc.
Binder Curing
Temperature
(Curing time)
Operating
Temperature
Range
(target)
Moly C-S Gray/Black MoS2 Cellulose Room Temperature ≦+100℃
Moly Dry 5511 Gray/Black MoS2, C Inorganic 150℃
(30min)
≦+400℃

For low friction/permanent lubricant

Film is hard with a low coefficient of friction, and offers superior abrasion resistance for long life. Suitable for matting under low pressure. Use with oil and grease may reduce the coefficient of friction further.

Product Name Appearance Solid
Lubricant
etc.
Binder Curing
Temperature
(Curing time)
Operating
Temperature
Range
(target)
Moly Dry 2810 Gray/Black MoS2, C Polyamideimide
Regin
230℃
(30min)
≦+300℃
Dry Coat 2910 Black PTFE Acrylmelamine
Regin
130℃
(30min)
≦+160℃
Dry Coat 3500 Black MoS2, PTFE Polyamideimide
Regin
230℃
(30min)
≦+250℃
Dry Coat 2510 White PTFE Epoxy Regin 180℃
(30min)
≦+250℃

Water soluble type

Unlike general solvent diluted products, this product is water soluble.
Suitable for improving the coating operating environment and eliminating hazards.

Product Name Appearance Solid
Lubricant
etc.
Binder Curing
Temperature
(Curing time)
Operating
Temperature
Range
(target)
Moly Dry 5536 Gray/Black MoS2, C Organic Titanate
Regin
100℃
(30min)
≦+400℃

For special uses

Product is designed for oil-free lubrication that does not react well to the dirt produced by lubrication using oil or grease, for places such as shafts and plates.

Product Name Appearance Solid
Lubricant
etc.
Binder Curing
Temperature
(Curing time)
Operating
Temperature
Range
(target)
Moly Dry 1711 Gray/Black MoS2 Epoxy Regin 160℃
(60min)
≦+220℃